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ST4000+ Autopilots

ST4000+ Autopilots Service Manual 83115-1

Warning

CE Marking of Equipment/Replacement Parts

If the Autohelm equipment under repair, test, calibration, installation or setting to work carries the European CE mark,

only parts and components supplied or approved for such use by Raytheon should be used in order to maintain

compliance with the relevant CE requirements.

Incorporation, use or attachment, by any means, of parts or components not supplied for or not approved for such use by

Raytheon or, if supplied or approved for use by Raytheon, not properly fitted in accordance with instructions published,

provided or recommended by Raytheon, may cause the equipment to malfunction and, in particular, to become unsafe or

to no longer meet the relevant CE requirements. In these circumstances, Raytheon Marine Europe Ltd excludes liability

to the fullest extent permissible in law for any loss or damage including any liability for its contribution to such loss or

damage by its negligent acts or omissions .

ST4000+ Autopilots Service Manual

For use on

Z326, Wheel Autopilot

Z327, Tiller Autopilot

Z332, Tiller GP Autopilot

D3730-1

1 2 3 4 5 6 ... 33 34

Sommario

Pagina 1 - Z332, Tiller GP Autopilot

ST4000+ Autopilots ST4000+ Autopilots Service Manual 83115-1WarningCE Marking of Equipment/Replacement PartsIf the Autohelm equipment under repair,

Pagina 2

ST4000+ Autopilots6 ST4000+ Autopilots Service Manual 83115-1PCB LayoutD3722-1Taken from Drawing No: 4376-001 Issue: P Date: 03.10.97Figur

Pagina 3 - Contents

Chapter 1. ST4000+ Control Head ST4000+ Autopilots Service Manual 83115-1 7PCB Component listD3724-1Taken from Drawing No: 4376-001 Issue: P

Pagina 4

ST4000+ Autopilots8 ST4000+ Autopilots Service Manual 83115-1

Pagina 5 - 1.1 PCB Changes

Chapter 2. Fluxgate Compass Transducer ST4000+ Autopilots Service Manual 83115-1 9Chapter 2. Fluxgate Compass Transducer2.1 Functional testDisco

Pagina 6 - 1.2 Disassembly/Assembly

ST4000+ Autopilots10 ST4000+ Autopilots Service Manual 83115-12.3 Disassembly/assemblyD3726-11 274365891. Cover2. Seal3. Pivot retaining screw

Pagina 7

Chapter 3. Wheel Drive Actuator ST4000+ Autopilots Service Manual 83115-1 11Chapter 3. Wheel Drive Actuator3.1 Wheel Drive Actuator testCarry ou

Pagina 8 - 1.3 PCB Details

ST4000+ Autopilots12 ST4000+ Autopilots Service Manual 83115-13.2 Disassembly/assembly98D3727-11018171611521 1. Drive ring 2. Back mounting p

Pagina 9 - Circuit Diagram

Chapter 3. Wheel Drive Actuator ST4000+ Autopilots Service Manual 83115-1 13Wheel Drive Actuator spare parts listThe item numbers refer to Figure

Pagina 10 - PCB Layout

ST4000+ Autopilots14 ST4000+ Autopilots Service Manual 83115-1DisassemblyBelt removalRefer to Figure 7. Wheel Drive Actuator exploded view.1.

Pagina 11 - PCB Component list

Chapter 3. Wheel Drive Actuator ST4000+ Autopilots Service Manual 83115-1 155. Desolder connector wires from the motor tags.Gearbox removalRefer

Pagina 12 - ST4000+ Autopilots

ST4000+ AutopilotsST4000+ Autopilots Service Manual 83115-1

Pagina 13 - 2.2 Magnetic deviation

ST4000+ Autopilots16 ST4000+ Autopilots Service Manual 83115-1AssemblyIn all cases, assembly is a straight reversal of the steps described inDi

Pagina 14 - 2.3 Disassembly/assembly

Chapter 3. Wheel Drive Actuator ST4000+ Autopilots Service Manual 83115-1 17Drive lever and eccentric assemblyRefer to Figure 7. Wheel Drive Act

Pagina 15 - 3.1 Wheel Drive Actuator test

ST4000+ Autopilots18 ST4000+ Autopilots Service Manual 83115-13.3 Setting Belt TensionThe purpose of the belt tensioning procedure is to ensure

Pagina 16 - 3.2 Disassembly/assembly

Chapter 3. Wheel Drive Actuator ST4000+ Autopilots Service Manual 83115-1 19Motor drive box partsComponent DescriptionR1 Resistor 121R 0.1% meta

Pagina 17 - Comes fitted with

ST4000+ Autopilots20 ST4000+ Autopilots Service Manual 83115-1

Pagina 18 - Disassembly

Chapter 4. Tiller Drive Actuator ST4000+ Autopilots Service Manual 83115-1 21Chapter 4. Tiller Drive Actuator4.1 Tiller Drive Actuator testCarry

Pagina 19 - Gearbox disassembly

ST4000+ Autopilots22 ST4000+ Autopilots Service Manual 83115-14.2 Disassembly/assemblyD2395-1 1. Ram cap 2. Thrust tube 3. Lead screw assemb

Pagina 20 - Assembly

Chapter 4. Tiller Drive Actuator ST4000+ Autopilots Service Manual 83115-1 23Tiller Drive Actuator spare parts listThe item numbers refer to Figu

Pagina 21 - Drive ring closure

ST4000+ Autopilots24 ST4000+ Autopilots Service Manual 83115-1

Pagina 22 - 3.3 Setting Belt Tension

Chapter 5. Tiller Drive Actuator GP ST4000+ Autopilots Service Manual 83115-1 25Chapter 5. Tiller Drive Actuator GP5.1 Tiller Drive Actuator GP t

Pagina 23 - Procedure

Contents ST4000+ Autopilots Service Manual 83115-1ContentsChapter 1. ST4000+ Control Head ...

Pagina 24

ST4000+ Autopilots26 ST4000+ Autopilots Service Manual 83115-15.2 Disassembly/assembly1234 (x4)56681061112131416 1. Ram cap 2. Thrust tube 3

Pagina 25

Chapter 5. Tiller Drive Actuator GP ST4000+ Autopilots Service Manual 83115-1 27Tiller Drive Actuator GP spare parts listThe item numbers refer t

Pagina 26 - 4.2 Disassembly/assembly

ST4000+ Autopilots28 ST4000+ Autopilots Service Manual 83115-1

Pagina 27 - 11 End cap assembly W014

ST4000+ Autopilots ST4000+ Autopilots Service Manual 83115-1

Pagina 28

ST4000+ AutopilotsST4000+ Autopilots Service Manual 83115-1Raytheon Marine Company676 Island Pond RoadManchesterNew Hampshire 03109-5420Tel: (001

Pagina 29 - GP test flowchart

ST4000+ AutopilotsST4000+ Autopilots Service Manual 83115-1Chapter 4. Tiller Drive Actuator ...

Pagina 30 - 5.2 Disassembly/assembly

Chapter 1. ST4000+ Control Head ST4000+ Autopilots Service Manual 83115-1 1Chapter 1. ST4000+ Control Head1.1 PCB ChangesWhen a PCB is changed,

Pagina 31

ST4000+ Autopilots2 ST4000+ Autopilots Service Manual 83115-11.2 Disassembly/Assembly 1. Facia 2. Keypad 3. Label 4. Window insert 5. LCD

Pagina 32

Chapter 1. ST4000+ Control Head ST4000+ Autopilots Service Manual 83115-1 3ST4000+ Control Head spare parts listThe item numbers refer to Figure

Pagina 33 - ST4000+ Autopilots

ST4000+ Autopilots4 ST4000+ Autopilots Service Manual 83115-11.3 PCB DetailsInput/Output Signals (refer to Figure 2. Circuit Diagram)Pin No. S

Pagina 34

Chapter 1. ST4000+ Control Head ST4000+ Autopilots Service Manual 83115-1 5Circuit DiagramD3723-1Figure 2: Circuit Diagram

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